Systematic solutions

Lines designed as one system

A mill is only as good as its weakest interface. Shinmac delivers the four systems below as single-responsibility projects: one process design, one supplier, one commissioning team, one performance guarantee.

Complete feed mills, from intake to load-out

Poultry, livestock, ruminant and aqua feed lines built around your recipes. We size grinding, mixing, conditioning, pelleting and cooling as one balanced chain — so the nameplate capacity is real, every shift.

What decides whether a feed mill hits its nameplate is not the pellet mill: it is whether the chain around it is balanced. A grinder that runs 15 % short starves the mixer; a cooler sized for the easy recipe hands you a hot pellet the day you switch formulas. We size every stage against the hardest recipe you intend to run, and we say so in the flow diagram before anything is manufactured.

Capacity range3 – 42 t/h per pelleting line
Scope47 machine types across 14 process stages
Typical projectsPoultry & livestock mash/pellet plants, aqua feed extrusion lines, premix plants
SafetyHygienizing retention, dust-tight conveying, explosion relief options
SM-PD · PELLET MILL IN OPERATION

Kibble, treats and baked lines in hygienic execution

Pet food demands food-industry discipline: stainless contact parts, fresh-meat handling, precise coating and gentle drying. Our pet food range covers extruded kibble and baked products on the same engineering base.

Kibble is a consumer product long before it is a feed. Shape, density, colour and how the coating sits on the surface are commercial decisions, and each is a setting somewhere on this line — die plate, knife speed, extruder profile, vacuum cycle. Fresh meat goes in at the extruder; fat and palatant go on under vacuum, so the piece reaches the bag dry to the touch.

Capacity range0.5 – 12 t/h extrusion lines
Fresh meatInjection up to 25% with inline grinding and pumping
CoatingVacuum infusion of fats, digest and probiotics without surface greasiness
Baked productsPre-baking dryers and low-temperature vacuum baking cabins
SM-XT/P · EXTRUDER DIE HEAD

The end of the line, automated

A palletizing cell that keeps pace with your packers: bag conveying, flattening and alignment, robot pick-and-place and pallet logistics — delivered as a working cell, not a kit of parts.

A palletising cell earns its keep at the end of a shift, not in a demo. Bags arrive creased, half-full and out of square, and the cell has to keep taking them. Ours flattens and aligns before the robot ever sees the bag, and the pattern lives in the recipe: a new bag size is a change on the HMI, not a call to an integrator.

ThroughputUp to 1,200 bags/hour per cell
Bag typesPP woven, paper and PE bags, 10 – 50 kg
IntegrationWorks with existing baggers and warehouse flows; safety-fenced, CE-oriented design
PatternsRecipe-based pallet patterns, changed from the HMI in minutes
SM-RP · PALLETIZING CELL

One room runs the whole plant

The SM-IC system puts recipes, batching, traceability and energy data in one place. Operators see the plant as a live diagram; managers see yield, consumption and downtime as reports — not as guesses.

A control system is judged on the day something goes wrong. When a batch is out of specification, the operator should be able to say which ingredient, which shift and which scale — in seconds, not by digging through paper. The SM-IC keeps batch-level records of every formula, and reports energy per tonne by stage, so the cost of a recipe stops being an opinion.

ScopePlant-wide PLC + SCADA, from intake to palletizing
TraceabilityLot-level batching records for every formula and shift
EnergyPer-section kWh monitoring with ton-based KPIs
SupportRemote diagnostics and guided maintenance from Shinmac engineers
SM-IC · CONTROL ROOM
How projects run

Five steps, one accountable team

01

Process study

Recipes, capacity, site and utilities reviewed with your team.

02

Line design

Flow diagram, equipment sizing, layout and budget proposal.

03

Manufacturing

Machines built and pre-tested in our Shanghai workshop.

04

Installation

Site supervision, mechanical and electrical installation, commissioning.

05

Performance & service

Capacity test against contract, operator training, spare parts and remote support.